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Custom Wire and Cable Manufacturing Services


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Custom wire and cables are tailored electrical conductors designed to meet specific requirements for various applications. Unlike standard options, which are mass-produced and available in common sizes and specifications, custom wire and cable solutions are made to fit unique needs. The manufacturing process includes detailed design consultation, precise material selection, and rigorous testing to ensure compliance with performance standards and application needs.

Micro-Tek Corporation is a trusted manufacturer of bespoke wire and cable solutions for diverse applications. With decades of experience and a commitment to precision, our expert team works closely with clients to ensure that every product meets their specific needs.





Specifications  · Additional Information

Specifications

General Capabilities

As Needed
Contract

Just-In-Time

On-Site Production

Products

Control Cables
High Flexible Braided Cables

High Temperature Cables

Lead/Hook-Up Wire

Medical Grade Flat Wire

Medical Grade Insulated Round Wire

Micro Coaxial Cables

Multi-Conductor Cables

Polytetrafluoroethylene (PTFE) Tubing

Shielded Twisted Pair Cables

Thermocouple Cables

Ultra-Fine Size Wires

Uninsulated Wire

Wire Form Products

Braiding
Insulation

Stranded

Wire Material

Bare Copper
Copper Based Alloys

Nickel Plated Copper

Resistance Wire

Silver Plated Copper

Specialty/Precious Metals on Toll

Stainless Steel (304 and 316L)

Insulation Material

Chemours Fluoropolymer Resin
Polytetrafluoroethylene (PTFE)
Fluorinated Ethylene Propylene (FEP)
Perfluoroalkoxy (PFA)
Tefzel® Ethylene Tetrafluoroethylene (ETFE)

Gauge Size

18 to 50 AWG

Minimum Insulated Wire Diameter

0.010 in

Maximum Insulated Wire Diameter

0.200 in

Minimum Insulation Thickness for Polytetrafluoroethylene (PTFE)

0.0035 in

Minimum Insulation Thickness for Fluorinated Ethylene Propylene (FEP)/Perfluoroalkoxy (PFA)/Ethylene Tetrafluoroethylene (ETFE)

0.003 in

Additional Capabilities

Braiding/Shield
Cutting/Stripping/Tinning

Drawing

Etching

Flat Wire (Ferrous and Non-Ferrous)

Polytetrafluoroethylene (PTFE) Extruded Strips

Stranding

Tape Wrapping

Tubing/Polytetrafluoroethylene (PTFE) Washers

Finished Wire Product Tolerance (±)

Outer diameter held to (±) 0.001 in. for insulated wire and for flat wire (±) 0.0002 in.

Production Volume

Specialty Production Shop
Custom/Made to Order

Low Volume

Small Run

High Volume

Large Run

Long Run

Large Scale Production Volume Run

Typical Lead Time

3 to 4 weeks


Additional Information

Industry Focus

Aerospace
Audio

Automotive

Computer

Electronics

Medical

Military/Defense

Industry Standards

International Organization for Standardization (ISO)
International Organization for Standardization (ISO) 9001:2015 Certified

MIL-W-16878/11 (Type K) Military Specifications

MIL-W-16878/13 (Type KT) Military Specifications

MIL-W-16878/4 (Type E) Military Specifications

MIL-W-16878/6 (Type ET) Military Specifications

MIL-W-22759/12 Military Specifications

National Electrical Manufacturers Association (NEMA) HP3

File Format

PDF (Mostly 2D Drawings)


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