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Custom Extruded Polytetrafluoroethylene (PTFE) Tubing and Liner Products Manufacturing Services

Custom Extruded Polytetrafluoroethylene (PTFE) Tubing and Liner Products Manufacturing Services


At Micro-Tek Corp., we provide high quality custom extruded PTFE tubing and liner products manufacturing services for critical medical and industrial applications. Our flexible capabilities include as needed supply, contract manufacturing, just-in-time delivery, and on-site production to meet diverse customer needs. We specialize in PTFE liners for catheters, PTFE and heat shrink tubing, ensuring precision and reliability in every product.

Our liners and tubing are made from premium materials like PTFE and FEP, offering superior performance. The liners are used in catheters, IV tubes, and medical instruments that contact skin or tissue. They come in outer diameters ranging from 0.012 to 0.100 inches with a minimal wall thickness of ...
Custom Wire and Cable Manufacturing Services

Custom Wire and Cable Manufacturing Services


Custom wire and cables are tailored electrical conductors designed to meet specific requirements for various applications. Unlike standard options, which are mass-produced and available in common sizes and specifications, custom wire and cable solutions are made to fit unique needs. The manufacturing process includes detailed design consultation, precise material selection, and rigorous testing to ensure compliance with performance standards and application needs.

Micro-Tek Corporation is a trusted manufacturer of bespoke wire and cable solutions for diverse applications. With decades of experience and a commitment to precision, our expert team works closely with clients to ensure that every product meets their specific needs.
Thermocouple Wires Manufacturing Services

Thermocouple Wires Manufacturing Services


Micro-Tek offers a variety of thermocouple wire constructions to suit individual customer or project requirements. Standard types available are Type K, J and T, other types are available on special order. The conductors are available in thermocouple grade or extension grade and standard or special limits of error (SLE). Micro-Tek offers insulation colors to meet ANSI and IEC coding. Current insulation materials in stock are PTFE, PFA and FEP. These can be used in combinations to meet the temperature requirements of a customer's need.

Micro-Tek are specialist high performance, extreme environment wires.

We are a technology leader in high-temperature fluoropolymer extrusion and materials used in the manufacture of specialist ...
304 Vacuum Melt Stainless Steel Flat Wire for Medical Industry

304 Vacuum Melt Stainless Steel Flat Wire for Medical Industry


In the medical industry, flat wire is used for a variety of cardiovascular and diagnostic applications. At Micro-Tek Corp., we manufacture these high-tensile custom wires to tight dimensional tolerances using premium alloys that feature uniform mechanical properties.

For this product, our customer specified 304 vacuum melt stainless steel wire, due to its physical and electrical properties as well as its chemical composition. Our ability to manufacture to extremely precise dimensions is exhibited in this project. For this application, the tolerances were ±0.0015" for the width and ±0.0005" for the thickness. Dimensions and tolerances were verified with dimensional inspection throughout manufacturing. In addition, comprehensive ...
Medical Grade 316L Stainless Steel and Polytetrafluoroethylene (PTFE) Stranding Wire for Medical Industry

Medical Grade 316L Stainless Steel and Polytetrafluoroethylene (PTFE) Stranding Wire for Medical Industry


Medical industry applications for wire and cable can be very specialized. As medical electronics become more complex, the specifications for wire and cable become increasingly stringent. At Micro-Tek Corp., we specialize in meeting these high-tech needs. We are able to provide products across a wide range of applications for medical based systems.

In many cases, these systems call for a highly flexible stranding. One example of this is the 49 ends of #46 AWG 316L stainless steel standing that we fabricate. This stranding is insulated with PTFE with a final insulation OD of 0.022" - 0.026". A variation of this is also manufactured with a slightly larger stranding but the same OD requirements. We have been manufacturing this product ...
Silver Plated Copper and 304 Stainless Steel Coaxial Cable for Sensor Industry

Silver Plated Copper and 304 Stainless Steel Coaxial Cable for Sensor Industry


As a custom manufacturer, Micro-Tek Corp's. operation is designed to accommodate specific customer requirements. Recently processed were orders from two different customers for 50 Ohm Micro-Coaxial Low Noise Cable. Both orders required seven strands of #44 AWG silver plated copper, however one needed a stainless steel reinforced center strand in place of the SPC. Process wise, this is a very minor difference, however, it changes the characteristics. At Micro-Tek Corp's., we treat every order, regardless of how similar they may be, as unique products.

Once stranded, the PTFE insulated cable is coated with a low noise coating before a 95% coverage silver plated copper Shield is added. An FEP jacket is then added to the cable with a ...
Silver Plated Copper, Kapton® Polyimide Film, and Polytetrafluoroethylene (PTFE) Shielded Twisted Pair Cable for Aerospace Industry

Silver Plated Copper, Kapton® Polyimide Film, and Polytetrafluoroethylene (PTFE) Shielded Twisted Pair Cable for Aerospace Industry


Micro-Tek Corp. was recently contracted by a customer in the aerospace industry to manufacture custom shielded twisted pair cable for use in a critical aerospace application.

Shielded twisted pair cables, in which a pair of conductors of a single circuit are twisted together to cancel out electromagnetic interference from outside sources, are widely used in the aerospace industry.

The customer specifications called for the use of silver plated copper wire insulated with PTFE.

After the wires were insulated with PTFE, the cable was employed to twist the wires into cable, which was subsequently wrapped with Kapton® tape. This tape is a polyimide film known for its stability across the wide range of ...
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Braid and Coil Wire for The Medical Device Industry


These products are used for a variety of applications in the medical industry where tight tolerance and precision winding are critical. At Micro-Tek, we manufacture these products to various tensile specifications using premium alloys that feature uniform mechanical properties.

For these products, 304 VMSS and 316SS wire are typically used due to their physical properties and high purity. Other alloys can be specified.

Standard tolerances for flat wire products are ±10% for the width and thickness; when indicated, the critical dimension tolerance can be held as tight as ±0.0001". Round wire OD tolerance is ±0.0001". Micro-Tek also offers multi-end round wire configurations.

Comprehensive testing is performed to verify ...
High Flex Braided Cable for The Sensor Industry

High Flex Braided Cable for The Sensor Industry


At Micro-Tek, we specialize in the manufacture of custom cables and wire that can accommodate the most stringent requirements. This capability is demonstrated in the highly flexible braided cable project highlighted here. The cable was to be used in a sensor application where it would be exposed to a low pressure and low temperature environment.

The cable members are each a highly flexible bunch stranding of 51 strands of #46AWG OFHC Bare Copper (0.0130"). This allows for superior flexlife while maintaining the favorable electrical properties of larger strandings. Each member was then insulated with FEP to a diameter of 0.020" ± 0.001". The use of FEP allows for long lengths and a variety of colors, along with the 10 standard colors ...